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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. Which of the following are Hazard Identification and Risk Analysis methods? (Select all that apply)

A) FMEA
B) What-If
C) Fish Bone Analysis
D) Root Cause Analysis
E) Layer of Protection Analysis
F) Bow-Tie Analysis

2. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Training and Performance Assurance
B) Conduct of Operations
C) Incident Investigation
D) Workforce Involvement
E) Asset Integrity and Reliability

3. Which of the following is not essential to Conduct of Operations:

A) Defining roles and responsibilities
B) Establishing standards for performance
C) A strong process safety culture
D) Widely understood but unwritten ways the work is accomplished

4. A company has done a statistical/metric study on root causes of incidents over the last dozen years. It shows a steady, marked increase in the number of incidents with root cause being insufficient operator knowledge of the process. Which two of the following statements are most reasonable?

A) Better writing of operating procedures will compensate for insufficient process knowledge by the operators
B) Facility audits are not detecting the issue
C) The company's process safety competency could be deteriorating
D) The company's training program might need improvement
E) The incident investigation element is clearly deficient

5. Which of the following is generally a disadvantage of a rupture disc vs a relief valve?

A) Reduced fugitive emissions - no simmering or leakage prior to bursting
B) Is relatively more susceptible to damage during installation
C) Less expensive way to achieve corrosion resistance
D) Protect against rapid pressure rise caused by heat exchanger tube ruptures or internal deflagrations

Solutions: